Sr. Production Engineer

Key Responsibilities:

1. Production Operations

• Monitor daily performance of tea bag production lines.
• Ensure set production targets are achieved in terms of output, accuracy, and downtime.
• Verify proper machine calibration, sealing temperature, tea weight dosing, and alignment.

2. Quality Compliance

• Ensure all products meet required quality standards, including tea weight accuracy, sealing integrity, and packaging specifications.
• Coordinate with Quality Assurance for non-conformities and corrective actions.
• Ensure the application of GMP, HACCP, ISO, and food safety standards.

3. Process Improvement

• Conduct root cause analysis (RCA) for recurring issues such as bag leakage, sealing defects, or wastage.
• Apply lean manufacturing and continuous improvement methodologies (Kaizen, 5S, OEE enhancement).
• Implement measures to minimize material waste (filter paper, thread, packaging materials).

4. Production Planning & Reporting

• Coordinate with the planning team to ensure production schedules are met.
• Monitor and record daily KPIs: output, downtime, OEE, waste percentage.
• Prepare shift performance reports and recommend improvements.

5. Coordination & Supervision

• Supervise machine operators, assistants, and line workers to ensure proper execution of tasks.
• Provide technical guidance and ensure adherence to hygiene and discipline standards.
• Act as a technical focal point during operations.

6. Maintenance & Troubleshooting

• Identify machine malfunctions and take corrective action in coordination with maintenance.
• Participate in preventive and corrective maintenance planning.
• Validate machine performance after maintenance activities.

7. Safety & Hygiene

• Enforce safety regulations and ensure PPE compliance.
• Maintain a clean and hygienic production environment in line with regulatory standards.
• Investigate and report safety incidents and hazards.